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Alignment for the industry Vibracon® - machinery mounting chocks

Frequently Asked Questions - Vibracon

What is a Vibracon® chock?

The Vibracon® chock is a universal adjustable steel chock. Universal refers to the fact that a Vibracon® chock can be used instead of rigid steel chocks, shims or epoxy resin chocks. Adjustable refers to the possibility of aligning and re-adjusting the chock at every re-alignment event. The name of the chock "Vibracon" suggests that the elements can absorb vibrations like a vibration damper. We want to point out that the Vibracon® chock is absolutely not a vibration damper (resilient mount).

How long have Vibracon® chocks been in use?

The design of the elements is based on products which are used to mount tool machines. In 1988 Machine Support designed the Original Vibracon® chocks. In 2003 Machine Support designed the low profile Vibracon® configuration.

What are the benefits of Vibracon® chocks?

In packaged units (like generator, compressor, turbine and pump sets) the benefits are:

  • No parallel or angular soft foot problems, even when the skid is twisted;
  • No machining of the base frame;
  • No on site problems to arrange or install shims;
  • Re-adjustable;
  • In combination with laser alignment equipment, alignment time can be reduced by 50%;
  • Existing chocking systems, steel chocks or epoxy resin with a height of only 20 mm, can be replaced by the Vibracon® Low Profile configuration (depending on Vibracon® size).

On board ships for chocking propulsion units and auxiliary equipment:

  • No curing time like epoxy resin chocks;
  • No time consuming fitting of rigid steel chocks;
  • Chocking can be carried out when the ship is still in the dry dock, the alignment check and (if required) realignment has to be carried out after the ship has been launched;
  • No parallel or angular soft foot problems, even if the foundation is not machined;
  • No machining of foundation, only locally (where the elements will be fitted) machining if required.

What is more cost effective: Vibracon® chocks, steel chocks, epoxy resin chocks or shims?

In most of the applications the Vibracon® chocks will be cheaper because of:

  • Reduced chocking time
  • Always a perfect fitting chock
  • No soft foot problems
  • Installation of the Vibracon® chocks doesn’t require special skills or tools
  • Usually no machining of foundations or base frames is required

Do we need special skills or tools to use the chocks?

Special skills or tools are not required to use Vibracon® chocks. Machine Support always advises you to contact your local dealer or Machine Support for support during the first time installation of the elements. Also, check the installation procedure.
The use of laser alignment equipment is recommended but not necessary.

How do we order Vibracon® chocks?

Vibracon® chocks are always on stock at Machine Support in the Netherlands and in the United States. However, it is recommended to check the delivery time before ordering. Our local dealers of the elements also have some elements on stock.

Please click here to find a distributor near you.

Is it possible to chock a heavy machine on a Vibracon® chock?

Yes, the primary forces for this Vibracon® sizing consideration are:

Fweight
due to gravity

Ftorque
due to the fact that the machine wants to rotate

Fbolt
due to the tightening torque of the foundation bolt

Fbolt is approximately 6 till 10 times Fweight and even 10 till 15 times Ftorque.

This means that Fbolt is the critical force on the Vibracon® element.
If we consider for example the Vibracon® SM 30 chock, we can see that we are tightening a M30 bolt against a M95 thread (internal thread size of a Vibracon® SM30). It is easy to understand that the Vibracon® chock can’t be damaged by the machine forces unless the element sizes are wrongly calculated or the foundation bolts are insufficiently tightened.

Can we align a machine with a Vibracon® chock?

No, the chocks are only meant for chocking! For aligning the machine, hydraulic tools or jack bolts are recommended. When the weight of the machine is compressing the element it will lock itself automatically due to friction in the thread.

How do we prevent the chock from rotating?

The Vibracon® chock will lock itself (due to friction in the thread) after the foundation bolts are tightened. It is not necessary to lock the chock in any other way.

Are there any limits to the chock height?

Yes, there are limits to the standard chocks. Please check the Vibracon® data table for the minimum and maximum height of each type of chock. When designing a chocking arrangement, please have a look at the nominal height of the chock.

What to do if we want to have elements with extended height?

In this case, it is possible to use an additional bottom ring with an extended height (contact Machine Support or your local dealer). The maximum height of the chock should not exceed the diameter of the chock.

What to do if we want to have chocks which are lower than the minimum height?

It is allowed to reduce the Vibracon® Original to a minimum reduced height which is mentioned in chapter 6 figure 6.4.2 Reducing the height can be done on a lathe by machining the centre and bottom part of the chock. Keep in mind that the adjustment capabilities also will be reduced. At the minimum reduced height, you will only have 1 mm adjustment capability left!

Is it possible to enlarge the bolt holes of the Vibracon® chock?

To do so you always need approval from Machine Support and the classification society. With permission it is possible to enlarge the bolt hole of the elements in accordance with the following table:

Original Type Low Profile Type Bolt Enlarged
bolt hole
(mm)
SM12   M16 17
SM16 SM16LP M20 21
SM20 SM20LP M24 25
SM24 SM24LP M30 31
SM30 SM30LP M36 37
SM36 SM36LP M42 43
SM42 SM42LP M48 49
SM48   M56 57
SM56   M64 65
SM64   M72 73

Please contact your local dealer or Machine Support to calculate the bolt torque and recommended clamped length.

If we want to use fitting bolts, how should we do this?

In general, it is not necessary to ream through the Vibracon® chock. Reaming only the foot of the machine and the foundation usually will do. In some situations (for example in cases where no side and collision stoppers are installed) we also advise to ream the Vibracon® chocks. Please contact your local dealer or Machine Support for additional information on this matter.

General arrangement for a fitted bolt
Figure 5.2.8 General arrangement for a fitted bolt

If we want to use dowel pins, how should we do this?

After the alignment and the securing of the foundation bolts, weld down a block of steel (which is just 1 mm lower than the chocks) near at least one of Vibracon® chocks or between two chocks. Drill a hole through the foot of the machine into this block. Now the dowel pin can be installed.

Alternatives for a dowel pin application
Figure 5.2.9 Alternatives for a dowel pin application

Is the Vibracon® chock approved by classification societies?

Yes, The Vibracon® Original and Vibracon® Low Profile chocks are approved by all major shipbuilding classification societies and a large number of original equipment manufacturers, as well as the U.S. Navy.

However, it is always necessary to submit a calculation and a sketch of the chocking arrangement for approval for each application. This is mainly necessary for propulsion units and for some societies, also for auxiliary equipment.
Contact your local dealer or Machine Support for assistance.

What information does Machine Support need to make a calculation and a sketch of the chocking arrangement?

For the production of a, free of charge, Vibracon® chocking proposal it is necessary to fill in a datasheet, which you can download by following this link.

The following data is requested:

General
  • Yard or owner name
  • Ship name or new building number
  • Classification society
  • Type of object
  • Make / type
Machine
  • Mass
  • Power
  • Revolutions
  • Foundation width between bolts
  • Number of elements
  • Diameter of the existing bolt holes

Additional information when it concerns a gearbox:

 
  • Reduction rate
  • Average distance between bolt holes
  • Difference in height between output shaft and foundation
  • Propulsion efficiency
Drawing
  • Foundation plan
  • Chock height
  • Thickness of machine foot
  • Thickness of foundation
  • Plan for fitted bolts
  • Plan for steel end chocks

What bolt torque should we apply?

Machine Support has developed bolt torque calculation software in close cooperation with original equipment manufacturers and classification societies. The philosophy of the calculating software is to reach a minimum bolt elongation (stretch) of 0.20 mm in the bolted connection. The bolts are to be tightened within the elastic range of the bolt material, in general Machine Support advices a maximum bolt tension related to 75% of the yield strength of the bolt material.

The values stated in our Vibracon® brochure are based on the above mentioned calculations rules. The mentioned values are valid for bolts with course thread, material grade 8.8, yield strength > 630 N/mm², oil lubricated thread courses and nut mating surfaces without slide additives.

As a service to our customers, Machine Support offers you a chocking proposal, with the advised tightening torque included, for your application free of charge!